Cozy MKIV: "Grey Lady" Updates Blog

05-01-2009

Recent Updates:

11-27-2011: Completed in Engine Files
The completion of this step was recorded in the 13BT Rotary Installation Guide.
11-27-2011: Installing Avionics
Avionics are something you usually leave until the last possible moment, because every month of the build brings new innovations (and price reductions). I'm glad I did - I started the build before Dyn...
09-11-2011: Sanding...
I think I'm going to have a lot of posts with this title. I did a bit of sanding just to round out the day. The top of the wing had micro on it (used up from a previous job - who knows what, it was 2+...
09-11-2011: Rigging Installed
This step went pretty quickly. When I got the wings from Dennis he had already set up the hidden belhorns. All I had to do was run the cables, swage the thimble onto the end of each one, and hook up t...
09-11-2011: Nobody Will See It... Except the Kids
I took an extra hour while prepping the wing root hardware to paint the major surfaces (the control tubes and mounting brackets) in contrasting colors. That'll make the boys happy. I know nobody else ...
09-11-2011: Aileron Mounting
This step shouldn't have taken 2+ hours, but it's been so long since I've driven a rivet that I put them in upside down and had to drill them out because they didn't have enough clearance! That done, ...
09-11-2011: Pilot's side installed
This has been hanging around for a while, never a priority - and it still really isn't, but I had some extra epoxy tonight and couldn't think of anything else to do with it so I made up some BID tapes...
09-11-2011: Left Aileron
This took a lot longer than I expected mainly because I kept screwing it up. I wasn't getting my rivets flush enough (at one point I installed them upside-down) and having to drill them back out of th...
09-11-2011: Painting
This is nowhere near necessary, but I have four kids now and they all wanted some bling. I took a bit to paint the controls and tubes for the wing root. Moving surfaces are yellow, and fixed surfaces ...
09-11-2011: Wing Intersection Trim
John started this step by stuffing the gap between the wing and strake with blue foam and prepping the area for a layup. A 2-BID tape goes across this shelf. Once it cured, I cut a perfectly straight ...
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