"Ingredients"

For each of these parts I've listed a primary vendor and that vendor's part number for the item. However, many parts are available from multiple sources, including eBay. I'd encourage you to shop around to find the best prices and shipping rates. Many of these parts are expensive, and careful research could yield a 10%-20% cost savings for the whole project.

In addition to that, if you're on a tight budget you should read each section carefully before buying any parts. In each case I've listed what I believe is the “right” or “best” solution, but it's not always the cheapest. Wherever possible I've also described alternatives that are easier on the budget.

Harbor Freight

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Acceptable tools at acceptable prices. Most don't come close to even an entry-level Craftsman, but where else are you going to find a set of 20 screwdrivers for $6.99? Many of the tools you use in rebuilding a rotary are used only infrequently. Face it: you're only building one engine. A cheap socket set is fine.

Item Part # Comments
Engine Stand 32916 You also need an adapter plate (see Pineapple Racing, below).1)
Engine Hoist 98340 Same story - you don't need this, you want this.
Air Compressor 90234 Get one with a fairly sizeable tank, if you plan to use it for other tasks like porting, painting, etc.
Die Grinder 95029 For porting, working on the intake, etc.
Diamond Bits 31502 For smoothing / polishing tasks.
Impact Wrench 2623 I found a nice Husky Pro 650 on sale, but this is fine too. You need this to remove the flywheel nut. You want this for the rest of the disassembly.
Impact Sockets 34683 Standard sockets won't last very long when used with an impact wrench.
Wire Brushes 93610 Get one or two sets. OK, get three. Five. Definitely get five. You'll go through them like epoxy mixing sticks when you start cleaning carbon and gunk off your rotors and housings.
Wire Wheel 46764 For cleaning rotor faces. Once you do it this way, you'll never do it by hand again.
Digital Caliper 47257 I tested Harbor Freight's caliper against a friend's Starrett and it was just as accurate, if not as sexy.
Dial Indicator 5645 and 623 I used this as demonstrated in Pineapple Racing's videos to measure side housing wear and to check end play.
Metric taps 39384 While not strictly REQUIRED, it is a very good idea to “clean up” the threads on old fasteners before re-using them. A tap/die is the fastest way to do that. A cheap set is fine - you won't actually be TAPPING much.
Bolt Puller Set 37824 For removing the flywheel.
Slide Hammer 5469 May be helpful for freeing stuck parts, like dowels. I found this particularly helpful at removing landing gear studs.
Blind Hole Bearing Puller 95987 Removes the pilot bearing. The slide hammer is NOT good at doing this.
Feeler Gauges 32214 I had a good set of standard feelers, but I also got Pineapple's special set of 3 long feelers just for the rotary. Handy.
Dead blow hammer 41796 See comments about the puller, above. Sometimes a part will just need a little “encouragement” to pop off.
Needle Files 4614 Perfect for cleaning inside apex seal grooves and other limited-access areas.

eBay

Before you buy anything, you should check for a better price here. (Make sure you check the price plus shipping!) You can find the oddest things here, although sometimes you have to wait for the right deals. Counterweights and other parts, tools, supplies, etc. If you're lucky, you can also sell a few parts from your teardown to help reduce the final installation cost.

Item Description Usage
54mm (2-1/8”) impact socket For the flywheel nut. I found one at a local tool store, but there are several on eBay at the time of this writing. Avoid the skinny stamped-steel “locknut” sockets at Sears - these will NOT work. The flywheel nut requires >450 ft. lbs. of torque to remove. Engine
Cutting Bits If you plan to do any porting work, get a decent set of carbide rotary burrs (straight, taper, and ball). Engine
46mm wastegate RECOMMENDED: Tial “Sport” 46mm wastegate with a “Large Yellow” spring (0.6 BAR / 8.702 PSI).2) Turbo
Stainless Wire Ties Stainless steel wire ties, in various lengths. Everybody sells these, but you can frequently get the best prices on eBay. Engine
Radiator Look at the cooling section for pictures of this unit. I installed a 16”x31” dual-pass radiator, which JUST BARELY fits under the engine mount. You may want to try to find one that is narrower - I couldn't. Fortunately, the rails add over an inch to the width, and those can be trimmed to squeeze it into position. Cooling System: Water
Intercooler I installed a 27.5” x 5.5” x 2.5” intercooler, which also JUST BARELY fits. I had to make a custom cowl to get all this to work (but I would have anyway). You could go with a narrower, taller unit if you don't mind plumbing a duct from your plenum. Turbo
Injector Service Kit Should include four large O-rings, four small O-rings, two large pintle caps, and two small pintle caps. Engine
Injector Connectors You can almost always find connectors here, pigtails installed, for a fraction of what you'd spend on the OEM part.

McMaster-Carr

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An excellent source for hardware, including bolts, nuts, fittings, and raw stock like aluminum and steel sheet and tubing. Not always the best price, if you shop around, but has VERY fast shipping and they have a lot of things that are hard to find elsewhere.

Qty Item Part # Description Usage
8 M8-1.25 x 30mm cap screw 98093A548 Intake manifold bolts, if yours aren't re-usable. Turbo
10 M8-1.25 x 20mm cap screw 9809A538 Other misc. bolts as required. Turbo
4 1/4”-20 x 7/8” U-bolt 3176T49 Vibration-damping U-bolt Cooling System: Water
1 6063 U-channel, 3” x 1” x 5' 9001K41 Mounting brackets for radiator Cooling System: Water
4 3/8”-16 x 4” Cap Screw 92620A639 Mounting bolts for radiator Cooling System: Water
4 3/8”-16 Nut 94191A300 Nuts for radiator mounting bolts Cooling System: Water
4 3/8”-16 Locknut 94820A242 Lock nuts for radiator mounting bolts Cooling System: Water
4 3/8” Washer 95229A480 Washers for radiator mounting bolts Cooling System: Water
1 .384” ID 0.058” Alum. Tube 89965K355 Spacers for radiator bolts Cooling System: Water
1 6-32 x 1.5” Machine Screw 91249A164 18-8 Stainless Steel, Black Oxide Finish Propeller
1 6-32 Hex Nut 96537A130 18-8 Stainless Steel, Black Oxide Finish Propeller
1 #6 Flat Washer 97416A111 Black Oxide Finish Propeller
1 1/4”-28 All-Thread, 3' lg 99086A114 For mounting coil packs Propeller
4 1/4”-28 Locknut 95307A500 Locknuts for coil pack mounting brackets Propeller
1 1/4” ID alum. tubing, 36” 9056K642 See ECU instructions Propeller
1 1/8” x 2” x 36” alum. bar 6023K273 See ECU instructions Propeller
20 1/8” ID silicone tubing 5236K832 Length depends on EC3 mounting location Propeller
2 1/8” tubing adapter 5346K61 Manifold pressure to EC3 Propeller
2 1/8” tubing coupler 91355K88 Bulkhead coupler Propeller
8 1/4” hose clamp 5076K31 Smooth inner walls Propeller

McMaster also sells the appropriate taps and plugs for NPT fittings if you can't find them on eBay or Harbor Freight. You'll probably want a full set: 1/8”, 1/4”, 3/8”, and 1/2”.

Burns Stainless

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Mandrel bends and tubing supplier.

Qty Item Part # Description Usage
2 1.25” dia alum. bend LB-125-20-16-6061 1.38” OD x 0.065” wall 6061 tube, 90-degree bend Turbo
2 1.63” dia alum. bend LB-163-25-17-6061 1.63” OD x 0.065” wall 6061 tube, 90-degree bend Turbo
4 1.25” dia alum. tube ST-125-16-6061 1.38” OD x 0.065” wall 6061 tube, 4' or 2x 2' Turbo
4 1.63” dia alum. tube ST-163-17-6061 1.63” OD x 0.065” wall 6061 tube, 4' or 2x 2' Turbo
2 5” dia alum. tube ST-500-16-6061 2', for intake plenum Turbo

I called for 90-degree bends here but you can also get 180-degree bends from here and other sources and cut them in half. Sometimes that's cheaper than two 90-degree bends.

Another vendor to consider is Metals Depot. They have the 5” tubing in a larger thickness for a quarter of the price listed here (part number T3R5125).

Waytek Wire

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Waytek has good prices on specialty fuses and holders, breakers, and quick-disconnect connectors.

Qty Item Part # Description Usage
5 9-pos Mate-n-Lok Plug 38109 Quick-disconnects for engine wiring Propeller
5 9-pos Mate-n-Lok Jack 38159 Quick-disconnects for engine wiring Propeller
50 Mate-n-Lok Pin, M 31071 Propeller
50 Mate-n-Lok Pin, F 31072 Propeller
1 Mate-n-Lok Crimper 428 Or check eBay for deals Propeller
1 Mate-n-Lok Removal Tool 534 See footnotes.3) Propeller

Local Suppliers: Sears, Home Depot, Lowes, Ace, AutoZone, Pep Boys, etc.

Item Description
Plastic pool When you crack your core you're going to dump coolant and oil all over the place. A hard (not inflatable) plastic wading pool is the perfect size to hold your engine while you disassemble it. You won't lose any fasteners on your shop floor, you can clean things as you remove them, and then you can drain the whole mess for disposal. And they're cheap!
Cleaners Use whatever works for you, but you'll need a fair bit of it. I used some random foaming carb cleaner and brass brushes to get the worst of the oil and dirt off exterior surfaces. I used B12 ChemTool (Xylene - don't inhale) when I needed something stronger, and acetone for final cleanup. I'm fortunate enough to have an industrial ultrasonic cleaner, which worked wonders on final cleaning and degreasing.
Loctite Blue (Never gonna give you up…), anti-seize compound (never gonna let you down…), and red (never gonna run around or desert you…).
Permatex Ultra Black (oil seals) and Ultra Grey (everything else - oil pan, front cover, etc.)
Teflon sealant I prefer the brush-on compound, not the tape wrap.
Spray paint High-temp engine paint, if you want to paint your housings. If you do, get painter's tape, too.
Lubricants Who doesn't have a can of WD-40? Well, how are you fixed for vaseline? Vaseline or Crisco will be used during the build, and you'll want some clean engine oil to lubricate and preserve parts. I actually rarely (maybe never?) used WD-40. Any silicone in your rotor housings will prevent the apex seals from getting a good seat right away.
3x 5/16” or 8mm lock washers Used as shims to disable the eccentric shaft oil bypass valve.

AGP Turbo

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Item Part Number Description Usage
Turbo T04E-50 Turbonetics T04E-50 turbo Turbo

I bought a Turbonetics T04E-50 with the following specifications:

  • “Wet” housing
  • Super 50 (2.122/3.200) compressor trim
  • F1 65 turbine wheel. (This used to be called “P trim”.)
  • 0.96 Tang Open A/R
  • Ceramic ball bearings

Every one of these specifications is open to argument (except possibly the wet housing). I made my order to match John Slade's setup as closely as possible. Choose your guru, and decide which path is best for you.

These guys have a bit of lead time, by the way. I believe my order took 3-4 weeks to fulfill, including overseas shipping. Keep that in mind if you're getting close to the time when you need to order it.

SSAutoChrome

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Item Part Number Description Usage
Turbo Manifold FC3S 86-92 2ND GEN TURBO MANIFOLD Note: 2nd-gen. version, see comment below. Turbo

This company produces two products of interest, one for the 2nd-gen and one for the 3rd-gen. I went with the 2nd-gen. because it's more compact (and cheaper, too).

This is supposedly the same product John Slade used, but they've apparently changed it a bit. The wastegate extension tube is much longer and interferes with the CozyGirrrls' engine mount. You'll need to have a welder make a 90-degree elbow using the wastegate flange (which it should come with) and matching manifold flange (which it also comes with).

Summit Racing

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Oil system:

Qty Item Part Number Description Usage
1 Oil Filter Bracket TRD-1045 Remote mount oil filter bracket. Extra ports used for oil pressure and temperature senders. 4) Cooling System: Oil
2 AN-10 to 1/2” NPT fittings FRA-582210 Convert oil filter bracket ports to AN-10 fittings. Cooling System: Oil
2 1/2” NPT male to 1/8” NPT female fittings EAR-991206ERL Convert Dynon Avionics oil pressure and temperature senders to install in oil filter bracket. If you use different sensors you may need different adapters. Cooling System: Oil
1 M18-1.5 to AN-10 fitting AER-FBM2245 Converts the front-cover oil feed from a metric Banjo bolt to an AN-style fitting. Use the standard Mazda copper crush washer with this part. Cooling System: Oil
2 Oil cooler EAR-41010ERL These 3” x 13” x 2” units have AN-10 fittings. I fit two in a row along the port side of my NACA scoop. You may want to mock them up in your own engine compartment - a wide range of sizes are available. Cooling System: Oil
1 AN-10 braided hose SUM-230010 10 feet is probably more hose than you need - if you want to save a few bucks, test-mount your radiators and use a string to measure it out. Cooling System: Oil
5 AN-10 90-degree hose end SUM-220087 1x: oil filter to cooler 1, 2x: cooler 1 to cooler 2, 1x: cooler 2 to Cooling System: Oil
2 AN-10 45-degree hose end SUM-220086 Oil outlet from engine to oil filter Cooling System: Oil
2 -10 AN Tube Nuts SUM-220033 Between oil coolers Cooling System: Oil
2 -10 AN Tube Sleeves SUM-220034 Between oil coolers Cooling System: Oil
2 -10 AN Tubes VTA-12412-VBH We don't need much, so this is a cheap option Cooling System: Oil
2 1/4” NPT to AN-8, straight AER-FBM2006 Finger strainer outlet Fuel System
2 AN-8 to AN-8, 90-degree 935108ERL Finger strainer to shutoff Fuel System
2 3/8” NPT to AN-8, straight SUM-220648 Shutoff valve inlet Fuel System
2 3/8” NPT to AN-8 shutoff valve 230503ERL Low force, aluminum Fuel System
4 -8 AN Tube Nuts SUM-220833 Valve to pump Fuel System
4 -8 AN Tube Sleeves SUM-220834 Valve to pump Fuel System
1 -8 AN Aluminum Tubing EAR-100037ERL Valve to pump Fuel System
2 AN-8 to 10mm-1.0 Fitting 17978NOS Fuel pump inlet Fuel System
1 -8 AN Aluminum Tubing EAR-100034ERL Pump to bulkhead, et. al. Fuel System
8 -6 AN Tube Nuts SUM-220633 Pump to bulkhead, et. al. Fuel System
8 -6 AN Tube Sleeves SUM-220634 Pump to bulkhead, et. al. Fuel System
1 AN-6 hose SUM-230615 This is 15 ft. You'll need 10-20 - use your judgment. Fuel System
2 1/4” NPT to AN-6, 90-degree SUM-220651 Fuel return to tank Fuel System
16 AN-6 hose end, straight SUM-220690 Various locations Fuel System
2 3/8” NPT 90-degree Fitting Sump to fuel shutoff valve Fuel System
2 Fuel Shutoff Valve 230503ERL AN-8 to 3/8” NPT Fuel System
2 Fuel Pump VPN-GSL393 Walbro 155lph fuel pump Fuel System
2 Installation Kit VPN-400920 Walbro pump installation kit Fuel System
2 Wiring Kit VPN-400929 Walbro pump wiring kit Fuel System
2 AN-6 to 10mm-1.0 Fitting 491961-BL Fuel pump outlet Fuel System
1 AN-6 Hose SUM-230615 15-ft5) braided stainless hose Fuel System
14 AN-6 hose end AER-FBM1012 Various connections.6). Fuel System
1 Canister Fuel Filter MAA-3160 Dual inlet, dual outlet canister-style fuel filter (5 micron) Fuel System
6 3/8” NPT to AN-6 fittings SUM-220648 3x fuel filter and 3x fuel rails Fuel System
1 3/8” NPT Plug SUM-G1487B-1 Plug for the extra outlet hole in the canister filter Fuel System
1 Fuel Pressure Regulator AEI-13109 An adjustable unit with AN-style fittings and a vacuum reference to make tuning easier. Fuel System
1 AN-6 to M12-1.25 Fitting EAR-991945ERL Threaded end of secondary rail Fuel System
3 AN-6 Port Fitting SUM-220166 Fuel regulator port fittings. O-rings required! Fuel System
1 AN-6 M-F-M Tee Fitting AER-FBM2282 Fuel hose to primary rail to secondary rail Fuel System
4 AN-6 90-degree Hose Ends SUM-220687 1x: fuel filter to primary rail, 1x: primary rail to secondary rail, 2x: fuel rails to regulator Fuel System
2 Teflon line sealer ARP-100-9904 Two tubes is plenty enough if you use the right amount on each fitting Fuel System Cooling System: Oil
1 Braided Hose Cutter SUM-900040 For cutting braided stainless hose lines.7) Fuel System
1 Tubing Bender Set MAL-TB102K You need 3/8, 1/2, and 5/8 at a minimum Cooling System: Oil Fuel System
1 37-degree Flare Tool SUM-900311 Various tube sizes required Cooling System: Oil Fuel System
1 Radiator Cap AAF-ALL30131 21-25psi lever-style radiator cap Cooling System: Water
1 Expansion Tank CTR-80-200 1.5qt, 3/8NPT inlet Cooling System: Water

Aircraft Spruce

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Wow, we're actually buying aviation parts? Well, sort of.

Qty Item Part Number Description Usage
2 Finger Strainer 05-17700 A larger version is also available, but the standard size worked fine for me. Fuel System
2 3/8” NPT Threaded Flange AN867-3 Mounting flange for finger strainers Fuel System
2 1/4” NPT Threaded Flange AN867-2 Mounting flange for fuel return lines Fuel System
2 Push-Pull 05-14172 Cable for fuel shutoff valve Fuel System

Rotary Aviation

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Qty Item Part Number Description Usage
1 PSRU RD-1B 2.17:1 propeller redrive unit Propeller
1 ECU EC3 Engine controller, configured for a turbo engine with LS1 coils Propeller

JC Whitney

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Item Part Number Description Usage
Fuel Selector Solenoid 42-308 Pollak fuel tank selector solenoid Fuel System

This fuel tank selector is a fairly special unit. You can find similar items on eBay and at other sources, but be careful what you get. First, it's rated to 65psi. This guide only calls for it to be used on the return line, which should never see that much pressure - but accidents can happen, and a clogged return line or similar would be a huge problem for the 8psi lookalike units used for diesel tank selection in boats.

Second, this particular unit is designed to consume current only while it is being switched. Once switched, the valve stays put with no additional draw. If your alternator dies, it's one less device to support. I've seen other valves that ran as much as 1A when energized.

Pineapple Racing

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Item Part Number Description Usage
OMP Cover OMPBO-S56 You could make this. Or you could use that half-hour to do something more interesting. Cooling System: Oil
OMP Injection Plugs RHOMPLUGS8) Used to block the oil metering port holes in the rotor housings. Cooling System: Oil
Rebuild Kit REW-RBK1 Wait to buy this until you've dismantled and inspected your engine, because you might need to add bearings or other components to this kit. I bought the heavy duty water seals.9) Engine
4x Copper-clad exhaust nut CTLEN Another item you don't NEED. Your turbo manifold will come with nuts. But these are easier to get back off for servicing, and they're cheap. Turbo
Cooling system pressure tester CSPT You could reassemble the block, install it, and hope you don't have a leak… or get this cheap, reusable tool will tell you right away. Cooling System: Water
Rotary Stand Adapter RESA Allows the cheap Harbor Freight engine stand to hold the rotary engine. Engine
Front cover regulator shims PRSSHIMS If you're going to modify your rear oil pressure regulator to increase your system pressure, these shims (install three) will adjust the front cover regulator to match. Cooling System: Oil
Syringe SYRNG I got mine locally, but if you can't find one, this is a decent source. Engine
Porting Templates Varies If you want to do any porting, Pineapple carries templates for it. So do a lot of other people, but you may as well save on shipping. Engine
Lower Intake Manifold (LIM) Gasket N3A1-13-111C Won't come with the rebuild kit, buy separately. Intake
Idler Pulley Kit FDidler Replaces the air pump pulley when you remove that component. Some builders have gotten away without this, but it causes increased side wear on the bearings. Worth saving the money? Your choice. Engine

Mazdatrix

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Many of these parts are also available at Atkins Rotary. You can also frequently find them on eBay, but be careful to identify precisely which parts you're buying. Not all “front counterweights” are the same!

Item Qty Part Number Description Usage
Auto Flex Plate 1 19-020B-BU17 For mounting the Rotary Aviation PSRU Propeller
Auto Front Counterweight 1 N3A8-11-D610 Frequently available on eBay as well Propeller
Auto Rear Counterweight 1 N351-11-5210 Frequently available on eBay as well Propeller
Oil Block Bypass 1 11822 Allows the oil cooler to be mounted remotely. Cooling System: Oil
Dipstick 1 10-450B-N3A1 Mine was missing Cooling System: Oil
Oil Pressure Plug 1 31-000F-9950 Plugs the oil pressure switch fitting under the oil filter mounting block. 10) Cooling System: Oil
E-shaft Oil Jet 1 11-4110-8553 0.200” Weber carburetor main jet, increases oil flow through eccentric shaft. Cooling System: Oil
Oil Pressure Valve 1 11810 80-85psi version Cooling System: Oil
Sealing Washer 1 41-6000-9956 Front-cover oil fitting sealing washer Cooling System: Oil
Tension Bolt Washer 18 10-4550-0839 One for each tension bolt Engine
Primary injector grommets 2 13-2570-N3A1 Fit around each injector housing in the primary rail Engine
Secondary injector grommets 2 13-257A-NF01 Fit between each injector outlet and the diffuser in the secondary rail Engine

Regarding the oil bypass block, this would be a pretty easy part to make yourself if you want to save $65. See Cooling for a more detailed description of the part.

Fuel Return Solenoid: Complicated?

The fuel return solenoid is complicated. John Slade used the following parts in his: VICK SV4 10 3 0 00 VICK 30545 VICK 20197AA8

I had difficulty sourcing some of these - a few hydraulic shops could get them, but only with long lead times.

Next I considered a Pollak 3-port or 6-port valve. These are actually very well made units, and use power only while switching. Unfortunately they're also fairly large, and have push-on hose connectors. I really wanted something with AN or NPT fittings. The solution is to just box it in. You can get inexpensive aluminum boxes from Digikey, and run a drain line from it out of the cowl. That way if a fitting cracks, any leaks are directed away from the exhaust/turbo area.

In the end I went with a HydraPower solenoid. VegPower and Charlotte Energy Solutions both sell a version of this valve with Viton O-rings, an aluminum body, stainless internals, and 3/8” NPT ports. I think this is a good product, but I wanted to mention the other options here in case either vendor stopped carrying this product.

Buying The Core

When you buy the core, there are a few things to keep in mind. What you're looking for is a used engine that was “pulled” from a car in Japan and imported to the US. It's a complete unknown, so ask questions - the vendor should at least know the country of origin and mileage. Mine had 45,000mi on it, which is a nice target. Ask about how many miles the engine had on it (they should know) and look for grunge.

Beware of low-mileage engines. Look, the engine you're buying? There's something wrong with it. Don't expect to get it home, hook it up to a battery and fuel line, and start it. It probably is full of crud, has lost compression, etc. It's probably been sitting for months, even years. But if it's also a YOUNG engine, there's probably something a lot “wronger” with it - maybe it was severely overheated or had some other significant damage.

Grunge is GOOD. It's hard to fake grunge. If you see grey ash where you should see grunge, don't buy the engine! Beware a pressure-washed engine. If they offer to do it for you before you buy, great. But if it's already spotless - what did they wash off that you want to know about?

Be prepared to identify the engine, because some importers improperly label them (or just don't know the difference). The engine will come with accessories wrapped around it like fur on a Samoyed. Be prepared to identify the engine by its accessories. In particular, you can examine the intake and the exhaust components to figure out what's going on inside.

Notice the highlighted areas. If you examine the exhaust side of the engine (on the right-hand side if you stand where the transmission goes) you can see an aluminum “Y” pipe. Below and forward of that you can also see TWO bulbous solenoids that look a bit like old-school toilet bowl floats. This tells you you're dealing with the sequential twin turbo that is a signature characteristic of the 3rd-gen engine.

The one on the right is from a Miata. Don't buy that one. :-D

Be on the lookout for the Cosmo engine. I have nothing in particular against this engine - it produces almost as much power as the one we want, and some builders have had good luck with it. But you'll have to do some innovation and possibly buy some different parts. You can tell the difference most easily by studying the intake. The engine we WANT has four clearly identifiable runners, but they're joined like the webbing on a duck's foot. The Cosmo has “13B-RE” embossed on it, and its runners are clearly separated.

Also, it is NOT uncommon to get an engine with a range of parts. Maybe the alternator was replaced at some point. And if it came from Japan, you might have weird things on top of that. My engine came with Cosmo irons. Everything else is stock 13B 3rd-gen, but my housings and irons have all the ports to be a Cosmo. Deal with it.

1) Some rebuilders use large coffee cans, and there's a video on YouTube of this. I personally love my engine stand, and wouldn't work on the engine any other way. It makes it much easier to rotate the engine to various orientations while you work on various elements. You could build a Cozy without a Dremel or a Fein… but would you?
2) This is what John Slade uses, so it's a proven part. I cheaped out at the last minute and bought a JDM unit that's similar but less than half the price. It's advertised as having an inconel base, stainless internals, with a silicone diaphragm rated to 490C. It also has cooling ribs in its body casting, AND it came with flanges and a boost controller. Whatever you get, make SURE it'll handle the heat of a rotary. Even if you get something “inexpensive”, the $50 units will almost surely let you down.
3) You can also take a female pin and use a razor blade to gently spread it open at the seam. Get it just large enough to slip over a terminal, and you can push it down over a terminal to compress the “wings” and remove the terminal. It takes a bit of practice, but saves a few bucks if you're a cheapskate.
4) Note: This bracket was a lot heavier than I expected it to be. I ended up going with it anyway, but it may be worth your time to research available alternatives.
5) Depending on where you locate your fuel pumps and filters, you may need more hose. SUM-230620 is a 20-ft length, if you want to allow for some margin.
6) Depending on where you locate your main (cartridge) fuel filter, it may be more convenient to replace 2 of these units with right-angle equivalents, FBM4032
7) This is optional: you could also wrap each location in tape and cut it with a Dremel and a fiber wheel. But this is faster and easier.
8) Also available from McMaster, 99642A154, but in this case cheaper from Pineapple.
9) There are near-religious disagreements between the gurus regarding which apex seals to buy - stock, Rotary Aviation's “hardened” seals, ceramic, etc. I went with stock. Pick your own guru, and buy whatever they bought.
10) I didn't measure it, but I'm fairly certain this is just a 1/8” NPT black steel plug, McMaster part #44605K231.
ingredients.txt · Last modified: 2011/11/28 22:22 by admin
 
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